Intelligent Sorting System Using PLC and Vision Sensor
Author : Yash Mokadam and Dr. Lenina SVB
Abstract :
The PLC based Sorting is an automation-based simulation that demonstrates the use of Programmable Logic Controllers (PLCs) for efficient material sorting. This project merges Siemens TIA Portal with Factory IO to create a fully automated sorting system using Ladder Logic programming. The system uses vision sensor, conveyor belts, sorting mechanisms and timers to detect, classify and sort objects (raw material) based on previously defined criteria.
The sorting process starts through user input, activating conveyors that transport objects to a vision sensor. The sensor identifies the object type from the vision sensor values, triggering the corresponding sorting mechanism which directs the object to the designated location using sorter belts and turn mechanisms. The control logic ensures precise timing, smooth operation and minimal errors by the use of set-reset latches, timers and logical conditions.
Keywords :
PLC, sorting, automation, Ladder Logic, vision sensor.
